PROVEN RESULTS

Startups to Fortune 100. Rapid Growth to Commoditized.

Developing People, Leveraging Lean Methodology, Optimizing Processes

Led Lean Turnarouds of Four Plants to World's Best Practice KPIs

Significantly Improved Safety, Quality, Cost, Efficiency, & Productivity

Millions of Dollars Added to the Bottom Line

Commissioned over $60M in Projects across 20 Countries

Lean Turnarounds

Years of Experience

Countries

Led Lean Transformations of Four Automotive Plants

Achieved world-class benchmarked KPIs at sites over $130M / 350 people

Generated $22M Increase in Annual Operating Profit

Lean methodology adoption dramatically improved performance and lowered cost

Improved Critical Manufacturing Systems Uptime to 99.97%

Enabled 360k unit production output increase / $45M additional revenue

Commissioned over $60M in Projects across 20 Countries

Project leader for capital equipment implementation and upgrades

Led 180° Plant Turnaround to World's Best Performance

Turned around plant from worst of 31 plants to best through lean principles

Won $30M in New Business from Key Competitor's Portfolio

Methodically improved competitveness through lean cost reduction

Increased Plant Capacity 29% without Capital Investment

Leveraged leanprinciples, throughput improvement pilot project and replication

Started Up Five Greenfield Manufacturing Plants

Onsite Automation replication, on-time, on-budget in US, Germany, and Malaysia

Achieved Global Best Practice Manufacturing KPIs

Safety, Quality, Cost, Delivery, Yield, Uptime, Throughput, Profit

Delivered $9M in Business Process Improvements

Implemented system improvements to key business processes

Generated $3M in Labor Savings through Standardization

Benchmarked and implemented global best operational practices without layoffs
R

Built, Scaled, Led Global Ops (People, Processes, Technology)

Built from scratch and rapidly scaled 6x globally across 36 production lines

Daniel Payne

Daniel Payne has built and led teams and projects that have consistently delivered world-class results across the globe.  Learn more about how Daniel can help your organization improve performance and bottom-line results.
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